Hydramotion, a global leader in process viscosity measurement solutions, has unveiled ViscoMelt, its next-generation melt flow analyzer, setting a new benchmark in polymer testing and production control.
Engineered for real-time process optimization, ViscoMelt introduces the revolutionary Scorpion sensor technology, enabling unprecedented measurement capabilities for the plastics and polymer industries. For the first time, manufacturers can obtain a complete viscoelastic profile of thermoplastics — a data set that directly correlates to critical metrics such as Melt Flow Index (MFI), Intrinsic Viscosity (IV), and Molecular Weight — without the delays or limitations of traditional methods.
Traditionally, these vital metrics have only been available through laboratory testing or bulky, expensive mechanical systems that are slow to respond to process changes. ViscoMelt changes the game by delivering continuous, in-process analysis that helps manufacturers make immediate, data-driven adjustments to maintain product quality and improve operational efficiency.
“With ViscoMelt, we are bridging the gap between lab precision and production speed,” said a Hydramotion spokesperson. “Our Scorpion sensor technology allows users to see a live viscoelastic profile that was previously impossible to capture outside the lab, empowering faster decision-making and tighter quality control.”
The breakthrough Scorpion sensor works by directly analyzing the melt’s response under process conditions, eliminating the need for off-line sampling. The result is a real-time window into polymer behavior, offering deep insights into material performance, degradation, and consistency.
Key benefits of ViscoMelt include:
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Real-time viscoelastic measurement without interrupting production.
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Direct correlation to MFI, IV, and molecular weight for quick quality assessments.
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Compact and robust design suitable for harsh industrial environments.
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Reduced downtime and waste through immediate process feedback.
With global demand for high-performance polymers continuing to rise, ViscoMelt is poised to become a critical tool for plastics processors, compounders, and recyclers seeking to optimize product quality and reduce costs.
By replacing slow, lab-based testing with fast, in-line analysis, ViscoMelt supports manufacturers in shortening production cycles, minimizing waste, and improving material consistency — competitive advantages that are increasingly vital in today’s fast-moving manufacturing landscape.
Hydramotion’s launch of ViscoMelt underscores its commitment to advancing process analytics technology and delivering innovative solutions that meet the evolving needs of the polymer industry.